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PETG tube bending issues after shaping

PETG tube bending issues after shaping

M
mumustrak
Senior Member
729
10-05-2025, 04:58 AM
#1
Hello everyone, I'm facing some issues bending PETG tubing. I believe I have the right part, but it becomes pliable when it starts to soften. I'm wondering if I'm applying too much heat too quickly. Should I let it warm up longer before bending? I've been increasing the temperature once it reaches that stage, but I worry it might cause bubbling. The tubing is Alphacool 16mm OD 13mmID, and I've attached photos of my attempts so far. Any advice would be really helpful.
M
mumustrak
10-05-2025, 04:58 AM #1

Hello everyone, I'm facing some issues bending PETG tubing. I believe I have the right part, but it becomes pliable when it starts to soften. I'm wondering if I'm applying too much heat too quickly. Should I let it warm up longer before bending? I've been increasing the temperature once it reaches that stage, but I worry it might cause bubbling. The tubing is Alphacool 16mm OD 13mmID, and I've attached photos of my attempts so far. Any advice would be really helpful.

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_ikaros
Junior Member
5
10-06-2025, 10:22 AM
#2
The usual method involves a silicone rod with the same thickness as the pipe’s interior. If using copper, fill it with sand and seal the ends or apply a spring around the exterior. It seems you’re attempting to create very tight bends, which could stretch the plastic significantly.
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_ikaros
10-06-2025, 10:22 AM #2

The usual method involves a silicone rod with the same thickness as the pipe’s interior. If using copper, fill it with sand and seal the ends or apply a spring around the exterior. It seems you’re attempting to create very tight bends, which could stretch the plastic significantly.

I
ionescunelutu
Member
160
10-06-2025, 12:52 PM
#3
It doesn't really affect the outcome if the silicone insert is slightly smaller than the tube's interior.
I
ionescunelutu
10-06-2025, 12:52 PM #3

It doesn't really affect the outcome if the silicone insert is slightly smaller than the tube's interior.

A
Amorphous_360
Member
65
10-08-2025, 05:16 AM
#4
I searched for help in this article, hoping to discover solutions. I wasn’t applying enough pressure. When the tube begins to resist bending, give it a few more moments of warmth before proceeding. The method I’m using is functioning properly. Mistakes from the user caused the issues.
A
Amorphous_360
10-08-2025, 05:16 AM #4

I searched for help in this article, hoping to discover solutions. I wasn’t applying enough pressure. When the tube begins to resist bending, give it a few more moments of warmth before proceeding. The method I’m using is functioning properly. Mistakes from the user caused the issues.

C
cookiedough909
Posting Freak
782
10-08-2025, 06:51 AM
#5
You already had a template ready. Both internal and external versions existed, yet it remained unstable. Heat was the only factor that made a difference. Accurate outcomes were possible with proper heat, but without a form.
C
cookiedough909
10-08-2025, 06:51 AM #5

You already had a template ready. Both internal and external versions existed, yet it remained unstable. Heat was the only factor that made a difference. Accurate outcomes were possible with proper heat, but without a form.