F5F Stay Refreshed Hardware Desktop Fire! The CPU power cable is damaged.

Fire! The CPU power cable is damaged.

Fire! The CPU power cable is damaged.

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GaymerTommy21
Member
152
10-30-2016, 05:08 PM
#1
So while tinkering with my old gaming PC to try and earn some cash, it began smoking! I was checking for overheating problems that caused it to reach extreme temperatures and slow down. Being an i7 860 model, I thought the thermal paste might have worn off (or maybe it was still effective), so I tried different cooling solutions. But it kept getting hotter—reaching 95/96°C—and eventually started smoking. The machine was still working, though very hot, and I was almost about to stop the benchmark because it hit such high temps. I managed to keep it running while I rushed to shut it down. After checking, the 4-pin CPU power extension seems to be the culprit. The rest of the cable looked fine, and I didn’t see any damage on the motherboard. It’s possible the excessive heat caused something inside the connector or near the case to fail. I’m worried because I almost gave up on this CPU after trying a better cooler and fresh paste, but it didn’t work. I’m scared—what could have triggered this? The connector wasn’t touching the heatsink directly, yet it was getting hot enough to melt it. I can’t see any burnt marks on the board either. Maybe one of the internal components got damaged by a small spark or insulation breach somewhere? Oh, and the PSU is a HP 460W from a Pavillion H8 with an Intel DH55PJ.
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GaymerTommy21
10-30-2016, 05:08 PM #1

So while tinkering with my old gaming PC to try and earn some cash, it began smoking! I was checking for overheating problems that caused it to reach extreme temperatures and slow down. Being an i7 860 model, I thought the thermal paste might have worn off (or maybe it was still effective), so I tried different cooling solutions. But it kept getting hotter—reaching 95/96°C—and eventually started smoking. The machine was still working, though very hot, and I was almost about to stop the benchmark because it hit such high temps. I managed to keep it running while I rushed to shut it down. After checking, the 4-pin CPU power extension seems to be the culprit. The rest of the cable looked fine, and I didn’t see any damage on the motherboard. It’s possible the excessive heat caused something inside the connector or near the case to fail. I’m worried because I almost gave up on this CPU after trying a better cooler and fresh paste, but it didn’t work. I’m scared—what could have triggered this? The connector wasn’t touching the heatsink directly, yet it was getting hot enough to melt it. I can’t see any burnt marks on the board either. Maybe one of the internal components got damaged by a small spark or insulation breach somewhere? Oh, and the PSU is a HP 460W from a Pavillion H8 with an Intel DH55PJ.

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xCattyx
Member
196
10-31-2016, 12:59 AM
#2
It's worth mentioning that the entire extension displays indications of melting and warmth, not only the section with exposed wire.
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xCattyx
10-31-2016, 12:59 AM #2

It's worth mentioning that the entire extension displays indications of melting and warmth, not only the section with exposed wire.

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Im_Not_Fomi
Junior Member
18
10-31-2016, 08:38 AM
#3
It's not because of high CPU temperatures, but the extension cord uses wires that are excessively thin.
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Im_Not_Fomi
10-31-2016, 08:38 AM #3

It's not because of high CPU temperatures, but the extension cord uses wires that are excessively thin.

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afrozilla123
Junior Member
19
11-02-2016, 03:50 AM
#4
The cable uses lighter gauge wires, such as AWG20. Chinese cables often cut corners by mixing steel or aluminum with copper strands due to cost savings. This reduces wire efficiency and raises heat generation. For better performance, opt for a solid extension with thicker wires—AWG18 is typical, while AWG16 would be even better. A technical note: higher current increases resistance, causing more heat. Power-hungry components prefer connectors with eight wires to manage this better. Using a quality extension ensures lower resistance and better thermal management.
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afrozilla123
11-02-2016, 03:50 AM #4

The cable uses lighter gauge wires, such as AWG20. Chinese cables often cut corners by mixing steel or aluminum with copper strands due to cost savings. This reduces wire efficiency and raises heat generation. For better performance, opt for a solid extension with thicker wires—AWG18 is typical, while AWG16 would be even better. A technical note: higher current increases resistance, causing more heat. Power-hungry components prefer connectors with eight wires to manage this better. Using a quality extension ensures lower resistance and better thermal management.

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crost95
Member
189
11-09-2016, 05:21 PM
#5
The readings indicate a wiring specification matching AWG18. The appearance of the burnt area suggests either a fake finish or that copper could develop a silver hue when heated.
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crost95
11-09-2016, 05:21 PM #5

The readings indicate a wiring specification matching AWG18. The appearance of the burnt area suggests either a fake finish or that copper could develop a silver hue when heated.

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Diana_Shy
Junior Member
11
11-16-2016, 12:55 PM
#6
Both connected wires became warm, indicating the cables aren't sufficient for this setup. The power supply probably wasn't designed for such a heavy load.
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Diana_Shy
11-16-2016, 12:55 PM #6

Both connected wires became warm, indicating the cables aren't sufficient for this setup. The power supply probably wasn't designed for such a heavy load.

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eatmyp0wder
Junior Member
34
11-16-2016, 03:05 PM
#7
Couldn’t resist—thanks for not making it look too bad except for the wires.
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eatmyp0wder
11-16-2016, 03:05 PM #7

Couldn’t resist—thanks for not making it look too bad except for the wires.

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GMB_01
Member
231
11-16-2016, 07:19 PM
#8
It might be tinned copper, though I’m skeptical—it’s more likely steel strands, since steel is cheaper and offers greater resistance. The 1007 standard refers to UL1007, and WV-1 indicates the cable’s flame resistance rating (see the vertical flame test link). The 80°C value means the maximum temperature it can handle, and 300V clearly marks the upper voltage limit. The YC-HX could denote a manufacturer characteristic that sets it apart from other strand configurations. You could perform burn tests or use magnets to identify the material; aluminum wires, often clad in copper, tend to shrink and twist under heat, while copper stays stable. Unless I’m mistaken, steel wires attract magnets whereas copper ones do not.
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GMB_01
11-16-2016, 07:19 PM #8

It might be tinned copper, though I’m skeptical—it’s more likely steel strands, since steel is cheaper and offers greater resistance. The 1007 standard refers to UL1007, and WV-1 indicates the cable’s flame resistance rating (see the vertical flame test link). The 80°C value means the maximum temperature it can handle, and 300V clearly marks the upper voltage limit. The YC-HX could denote a manufacturer characteristic that sets it apart from other strand configurations. You could perform burn tests or use magnets to identify the material; aluminum wires, often clad in copper, tend to shrink and twist under heat, while copper stays stable. Unless I’m mistaken, steel wires attract magnets whereas copper ones do not.

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SnR_Cargo
Junior Member
20
11-16-2016, 08:59 PM
#9
I don’t have personal preferences, but you might consider reputable brands like Neodymium or Samsonite for high-quality magnets and extenders.
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SnR_Cargo
11-16-2016, 08:59 PM #9

I don’t have personal preferences, but you might consider reputable brands like Neodymium or Samsonite for high-quality magnets and extenders.

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JewelEnvy
Junior Member
4
11-16-2016, 10:03 PM
#10
I experienced the same issue too—my extension melted, and it wasn’t coming from the original CPU power cable. Here’s what you can try: consider using a different cable type or a higher-quality extension. You might also want to check if your PSU supports the correct connector size or if there are any compatibility issues. If needed, a replacement cable from a trusted brand could help. Let me know if you need more details!
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JewelEnvy
11-16-2016, 10:03 PM #10

I experienced the same issue too—my extension melted, and it wasn’t coming from the original CPU power cable. Here’s what you can try: consider using a different cable type or a higher-quality extension. You might also want to check if your PSU supports the correct connector size or if there are any compatibility issues. If needed, a replacement cable from a trusted brand could help. Let me know if you need more details!